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The station of pumping of sewage with separation of solid bodies like TS
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The station of pumping of sewage with separation of solid bodies like TS

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5072.92 MDL
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Ukraine, Dnipro
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11 years on Allbiz
Technical characteristics
  • BrandHydro-Vacuum
  • Country of manufacturePoland
Description

One of the main and most burdensome problems in systems of pumping of sewage is existence in them of solid bodies. Irrespective of type of the used pumps there will always be a risk of a contamination of hydraulic system of pumps, and, therefore, at the station of transfer the critical condition will appear. Especially burdensome are firm elements dragged by sewage in the form of ropes, rags, bandage, etc. here. Use of pumps with the so - called "not corked rotors", with a free stream will be always connected with falling of hydraulic efficiency that as a result leads to increase in expenses on operation of the station of transfer. Use of the station of transfer with separation of solid bodies allows to avoid effectively above the stated and other problems which arise in systems of pumping of sewage.

It is possible to carry to the main advantages of the station of pumping of sewage:

  • minimizing of emergence of the emergencies consisting in blocking of pumps the firm particles which are in sewage (long and lasting),
  • minimization of risk of damage of hydraulic system of pumps (separation of solid bodies in front of the pump),
  • use of highly effective pumps allows to use engines of smaller power,
  • installation of the station in the dry camera significantly increases comfort at work on maintenance and repair,
  • smaller volumes of tanks prevent rotting of sewage and formation of unpleasant smells (more frequent turning on of pumps).

Stations of sewage like TS can be used in any sewer systems. Analyzing in more detail their advantages, these stations can be recommended for use in the following areas:

  • stations of pumping of sewage with a big range of intensity of the coming sewage,
  • places where high rise is required,
  • sewer systems in which large amounts of the dragged materials, for example, of hospital, hotels, resorts, etc. appear.
TSB

Device

The station of pumping of sewage like TS represents the complex, completely automated device consisting of the following components:

  • accumulative tank,
  • dividing tank,
  • two separators,
  • two pumps with a channel rotor with high efficiency,
  • elements of the hydraulic equipment, i. e. flanges, tees, knees, spherical returnable valves of system SCHUSTER, connectors, shiberny latch, etc. ,
  • ultrasonic measuring instrument of level,
  • protective actuation device.

The tank of the station of pumping of sewage depending on a standard size is made completely of stainless austenitic steel or stainless austenitic steel and plastic. Separators, flanges, tees, fasteners are made of stainless austenitic steel of the increased corrosion resistance to influence of sewage. Other elements of the hydraulic equipment (backpressure valves, latches, pumps) have the design and material execution steady against influence of sewage. In a structure of the station of transfer the backpressure valves of system SCHUSTER providing reliable and effective transportation of the sewage containing solid bodies on the site a gravitational collector – separators are used.

The valve sphere (at full opening) densely closes the rejected channel of the valve that provides:

  • very high resistance of the valve to firm pollution as the valve in during passing of a stream works as a usual knee,
  • the free gleam for solid bodies, already from the speed of a stream of 0,7 m/s, does not cause vibration of a sphere that cannot be received at classical designs of valves.

The structure of the station of transfer is developed so that access to its basic elements (pumps, separators) for carrying out repair work or checkup was provided without the need for switching off of the station of transfer from operation.
The station of pumping of sewage is equipped with two alternately working FZB pumps with highly effective hydraulic system and system of transfer of the drive, reliable on mobility. Application for the drive of FZB pumps of classical high - performance engines with air cooling and application of an additional separation oil chamber between the pump and the driving engine significantly would increase operational qualities of these pump units.

Principle of action

In the classical station of transfer (wet) sewage proceeds via the gravitational channel directly in the reception tank. In stations of transfer with office of solid bodies sewage swims in in the tank of the station located in the dry camera and then is distributed in separate separators. From separators the cleaned sewage without solid bodies, rainfall and fibrous elements under the influence of gravitation flows down through hydraulic elements of pumps in the tank of the station. In case of work any of pumps, sewage gets only to the separator connected to the idle pump. The set levels of sewage in the tank of the station are controlled by means of the ultrasonic measuring instrument (there is a possibility of application of other types of sensors). The protective actuation device after receiving a signal that the set levels of sewage in the tank are reached, starts or stops the corresponding pumps. The started pump soaks up the cleaned sewage and pumps over them in the separator which is on an axis of a delivery branch pipe of the pump. Energy of a stream of the pumped - over sewage entrains the solid bodies which are in a separator, sending them to the delivery pipeline of the station. The elevated pressure arising during transfer closes the return stream of sewage in the tank of the station. During a running cycle of the pump sewage gets to the tank through the second separator and hydraulic system of the idle pump. At achievement of the lower set level of sewage in the tank the pump automatically is switched - off. The separator design (system of specially created "basket" from rods) leads to the fact that the station of transfer can continuously work and does not demand input of additional operations on removal of the saved - up pollution. During each start of the pump there is "self - cleaning" of a separator. The hydraulic system of pumps which does not have direct contact with solid bodies, in particular, with dragged, is not subject to risk of a contamination.

Filling stages

Pump stage

Food and management

Food and control of the station of transfer of TS is exercised by means of the UZS.8 protective actuation device. The main food is food from network of power supply. In case of failure, at change by the switch like power supply, the system can receive a power supply from the generator of the corresponding power. UZS.8 has the following protection:

  • protection against short circuit, against consequences of short circuit in windings of the engine and the feeding cables
  • protection against an overload, against overload consequences
  • protection against work of a distortion of phases and asymmetry of food
  • protection against undervoltage of food
  • protection against work "dry".

The microprocessor SZH - 2 controller operates all system (possibly use of other controllers). This controller is the modern electronic device serving for automatic control of work of the pump knots established at the station. Pump knots work alternately. In case of intensive inflow of sewage, to the station connect two or three pumps. Protection against simultaneous connection of two pump knots for prevention of an overload of network is carried out. Control of pump knots is exercised according to the developed algorithm. A direct signal for realization of the subsequent stages of process are impulses of the ultrasonic probe measuring the level of sewage. The software of the controller allows to transmit the corresponding signals to system of remote supervision. It allows to transfer messages or visualization of work of the station of transfer.

TSB

Certification

According to directives of the European Union stations of sewage are subject to the following directives: to the directive on construction materials (89/106/EEC), the directive on mechanical engineering (98/37/EC), the directive on the low voltage (73/23/EEC) and the directive on electromagnetic compatibility (89/336/EEC). Stations of sewage like TS conform to the requirements confirmed with the tests of type of the EU executed by the notified organization, the PN - EN - 12050 - 1: 2001 standard "Stations of pumping of sewage in buildings and their environment. Principles of a design and test. Part 1: Stations of pumping of the sewage containing excrements" and PN - EN 12050 - 4: 2001 "Backpressure valves for pumping of sewage without excrements and with excrements", the harmonized standards with the directive 89/106/EEC.

Specifications

Type Inflow of sewage Delivery pipeline Number of pumps Bottom edge of an entrance Pump type Capacity To min. dia. cameras
  m3/h mm parts mm   m3 mm
TSA.1.05 0,5 80 2 400 FZB.2, FZD.2 0,05 2000
TSA.1.10 1 80 2 450 FZB.2, FZD.2 0,1 2000
TSA.1.20 2 80 2 500 FZB.2, FZD.2 0,15 2000
TSA.1.40 4 80 2 500 FZB.2, FZD.2 0,15 2000
FZB.3, FZD.3
TSA.1.60 6 100 2 550 FZB.2, FZD.2 0,2 2500
FZB.3, FZD.3
TSA.2.10 10 100 2 600 FZB.2, FZD.2 0,3 2500
FZB.3, FZD.3
TSA.2.15 15 100 2 700 FZB.2, FZD.2 0,5 2500
FZB.3, FZD.3
TSA.2.30 30 100 2 - 4 1200 FZB.2, FZD.2 1 3000
FZB.3, FZD.3
TSA.2.45 45 125 2 - 4 1200 FZB.3, FZD.3 1,5 3000
TSA.2.60 60 125 2 - 4 1400 FZB.3, FZD.3 2 3800
TSA.2.80 80 150 2 - 4 1600 FZB.3, FZD.3 2,4 4000
TSA.3.12 120 150 2 - 4 1600 FZB.3, FZD.3 4 4500
TSA.3.15 150 200 2 - 4 1800 FZB.3, FZD.3 5 4500
TSA.3.20 200 200 2 - 4 1800 FZB.3, FZD.3 6 4800
TSA.3.25 250 250 2 - 4 2000 FZB.6, FZD.6 6 4800
TSA.3.35 350 250 2 - 4 2000 FZB.6, FZD.6 9 5500
TSA.3.40 400 250 2 - 4 2200 FZB.6, FZD.6 11 5500
Type Inflow of sewage Delivery pipeline Number of pumps Bottom edge of an entrance Pump type Capacity To min. dia. cameras
  m3/h mm parts mm   m3 mm
TSB.1.05
TSB.1.10
1 80 2 400 FZB.2, FZD.2 0,1 1500
TSB.1.20
TSB.1.40
4 80 2 500 FZB.2, FZD.2 0,15 1500
TSB.1.60 6 100 2 550 FZB.2, FZB.3,
FZD.2, FZD.3
0,2 2000
TSB.2.10 10 100 2 600 FZB.2, FZB.3,
FZD.2, FZD.3
0,3 2000
TSB.2.15 15 100 2 700 FZB.2, FZB.3,
FZD.2, FZD.3
0,5 2000
TSB.2.30 30 100 2 1200 FZB.2, FZB.3,
FZD.2, FZD.3
1 2500
TSB.2.45 45 100 2 1200 FZB.3, FZD.3 1,5 2500
TSB.2.60 60 100 2 1400 FZB.3, FZD.3 2 2500
TSB.2.80 80 150 2 1600 FZB.3, FZD.3 2,4 3000
Type Inflow of sewage Delivery pipeline Number of pumps Bottom edge of an entrance Pump type Capacity To min. dia. cameras
TSC.1.40 4 80 2 500 FZB.2, FZD.2, FZE.2 0,15 1500
TSC.1.60 6 100 2 600 FZB.2, FZD.2,
FZE.2, FZC.2
0,2 1500
TSC.2.15 15 100 2 700 FZB.2, FZD.2, FZE.2,
FZC.2, FZB.3, FZD.3
0,5 2000
TSC.2.30 30 100 2 - 4 1200 FZE.2, FZC.2, FZB.3,
FZC.3, FZE.3, FZD.3
1 2000
TSC.2.45 45 100 2 - 4 1650 FZB.3, FZC.3, FZE.3 1,5 2400
TSC.2.60 60 100 2 - 4 1200 FZB.3, FZC.3, FZE.3 2 2400
TSC.2.80 80 150 2 - 4 1600 FZB.4, FZC.4, FZV.4
(FZC.3, FZV.3, FZE.3)
2,4 2500
TSC.3.10 100 150 2 - 4 1700 FZB.4, FZC.4, FZV.4
(FZC.3, FZV.3, FZE.3)
2,8 3000

The awards recognized to a product

  • Innowacyjny produkt 2012
  • Medal Europejski dla Hydro - Vacuum S. A.
  • Zchoty medal na targach TIWS 2010
  • MEDIUM ― Lider Instalacji 2008
  • Zchoty Medal MTP POLEKO 2006

 

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The station of pumping of sewage with separation of solid bodies like TS
The station of pumping of sewage with separation of solid bodies like TS
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